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UT Austin's Secret Energy Microgrid Under Campus

Katy & TheoEpisode 24 of How They Made It8 min

How They Made ItEpisode 248 min · Katy & Theo
0:00-8:00

In the app you can ask Katy about anything mid-episode, then it picks back up.

How a 1920s power plant and miles of tunnels keep forty acres running when the Texas grid fails.

Transcript

Katy

In February twenty twenty-one, the Texas grid buckled in a winter storm. Millions of people lost power. The main campus of UT Austin did not.

Theo

Because they're important? Some priority line from the city?

Katy

No. Because they're not really on the city grid at all. UT generates one hundred percent of its main campus electricity itself, in one plant, and ships it around under the sidewalks.

Theo

One hundred percent? That's not a backup generator, that's a utility company.

Katy

That's the word for it, actually. It's a microgrid. And it's described as one of the largest in the United States.

Theo

Okay, define microgrid for me, because I've heard it and nodded along.

Katy

The Department of Energy's version: a group of connected loads and energy sources inside clearly defined electrical boundaries, acting as one controllable thing with respect to the big grid. Plain version... a small self-contained grid that can run on its own.

Theo

So the "boundary" bit matters. It knows where it ends.

Katy

Right, and it can be connected to the outside grid or islanded, running alone. That's the whole promise. When the big grid goes down, you don't.

Theo

And how big is this one? Like, numbers I can picture.

Katy

The plant can generate a hundred and thirty-eight megawatts and one point two million pounds of steam an hour. Peak electrical demand on campus is about sixty-two megawatts.

Theo

So they've built roughly double what they actually need at the busiest moment.

Katy

Headroom, yes. Now, the guy who runs all this is Xavier Rivera Marzán, executive director of utilities and energy management. The plant is named for Carl J. Eckhardt. And the part I love is how old the decision is. The first power plant went up in nineteen twenty-eight. First generator, nineteen twenty-nine.

Theo

Hang on, nineteen twenty-eight? Austin had electricity.

Katy

It did. Rivera Marzán's line is that the team even then knew they couldn't rely on the existing grid, that they had to be self-sufficient. So they invested in the plant, and in the distribution system... the tunnels.

Theo

That's an enormous bet for nineteen twenty-eight. What if the city grid had just turned out fine?

Katy

Then they'd have spent a fortune duplicating something. It's a real trade-off. You're paying capital costs forever for resilience you might never need.

Theo

Except Texas weather keeps cashing the cheque.

Katy

Twenty twenty-one being the obvious one. The storms tested the plant and the lights stayed on. Now here's the engineering idea that makes it actually pay for itself, rather than just being an expensive insurance policy. It's called cogeneration.

Theo

Co-generating what and what?

Katy

Power and heat, from the same fuel. UT buys gas and water. Turbine generators make electricity. Normally the exhaust from those turbines just goes up a stack as hot waste.

Theo

And that's where most of your fuel dies, I assume.

Katy

Most of the loss, yes. So instead they run the exhaust through a heat recovery steam generator. It uses that hot exhaust to heat water, make steam... and that steam goes back to make more power.

Theo

Wait. So the same gas gets used twice.

Katy

Essentially. And the efficiency number is the headline. A plant like that would be around sixty percent efficient. With cogeneration, UT's is close to ninety.

Theo

From sixty to ninety. That's not a tweak, that's a different machine.

Katy

Rivera Marzán puts it as: only ten percent of the energy we buy is discarded as waste.

Theo

Okay but I want to push a bit. Ninety percent efficient sounds like a marketing number. Efficient at what? Sorry, at producing what, exactly?

Katy

Fair challenge. It's counting both the electricity and the useful heat. If you only wanted electricity, that ninety would collapse. It only works because a campus genuinely needs the steam.

Theo

Right, so it's not magic, it's... having a customer for your leftovers right next door.

Katy

Which brings us underground. Because none of this matters if you can't move it. The tunnels were built in the nineteen twenties and run for miles across the Forty Acres.

Theo

Carrying what? Just cables?

Katy

Electricity, steam, and chilled water, to every building on main campus. Plus the university supplies things like deionized water and compressed air.

Theo

Chilled water is the one I don't get. Why pipe cold water around instead of just putting an air conditioner in each building?

Katy

That's district cooling, and it's the single largest electrical load on campus. Five central cooling plants chill water to forty degrees Fahrenheit. It's pumped through insulated pipes into each building, into air handlers.

Theo

And the air blows across the cold pipes.

Katy

Across cooling coils, yes, and you get cold air. Then the warmed water comes back to the chilling stations to be cooled again and reused. A loop.

Theo

How much cooling are we talking?

Katy

Sixty thousand six hundred tons of capacity. Peak demand is about thirty-eight thousand.

Theo

Again, big headroom. Is that just Texas summers?

Katy

Partly, and partly because you'd rather have spare capacity than explain to a researcher why their freezer warmed up. Rivera Marzán's example is a Nobel Prize winner thirty years into an experiment. Change the temperature, you killed it.

Theo

Oof. That reframes the whole thing. It's not about lights, it's about not ruining a lifetime of work.

Katy

And the tunnels do something else, which I think is the underrated part. Rivera Marzán talks about Hurricane Beryl hitting Houston. Winds come, poles go down, power's out.

Theo

Because the distribution is hanging in the air on sticks.

Katy

Exactly the vulnerability. UT's distribution is underground. Whatever is happening above ground, the wires and pipes are untouched.

Theo

So generating your own power is only half of it. The delivery has to survive too.

Katy

That's the pairing. A plant with overhead lines is still fragile.

Theo

Does that mean campus never has an outage?

Katy

No, and he says so plainly. There are outages. His line is roughly, you guys never see it, but it happens.

Theo

Which I guess is the actual definition of a good utility. You find out it exists only when it fails.

Katy

Let me put something to you. Imagine a hospital campus, its own gas turbines, all its wires strung on poles along the access road. Big ice storm. What happens?

Theo

They've got generation, so the plant's fine... but the poles come down, so the power can't get to the buildings. They're generating electricity for nobody.

Katy

That's it. And?

Theo

And if they had steam they'd also be wasting it, unless... no, wait, the steam's a separate thing. The fix is burying the distribution.

Katy

Burying it, and if they're making heat anyway, finding a use for it on site instead of venting it. That's the whole UT recipe in two moves.

Theo

And a hundred years of paying for it.

Katy

That's the part you can't copy quickly. Decide in nineteen twenty-eight, build the tunnels while the campus is still small, and a century later you're running one of the biggest microgrids in the country without digging up a single quad.

Sources

Katy and Theo researched this episode from these sources.

  1. Tales From the Tunnels: Xavier Rivera Marzán on UT's Hidden Utilities | Texas Engineer
  2. DOE MICROGRID INSTALLATION DATABASE
  3. Exploring UT’s Underground Network of Tunnels is a Lesson in Energy
  4. Our Services | Utilities & Energy Management
  5. About the Carl J. Eckhardt Combined Heating and Power Complex
  6. A review of microgrid development in the United States – A decade of progress on policies, demonstrations, controls, and software tools